How to Make a Plasma Cutter from an Arc Welder Safely
Most shops already own a heavy transformer stick welder that sits idle between repair jobs, yet clean plate cutting still
Most shops already own a heavy transformer stick welder that sits idle between repair jobs, yet clean plate cutting still
Burn-through appears within the first second when heat input exceeds the thermal capacity of 22-gauge steel. Many operators assume any
A common shop mistake is assuming clear safety glasses alone will stop welding flash during a quick tack or while
Many welders assume a plasma welding machine is simply a higher-powered TIG unit or confuse it with plasma cutting equipment.
Using the wrong shielding gas on aluminum produces immediate problems: black soot, heavy porosity, lack of fusion, or a contaminated
Many TIG welders still grab a red-tipped electrode for every steel job without checking whether the procedure actually requires it
Magnesium’s rapid oxide formation and low melting point cause the puddle to collapse or oxidize the moment heat is applied,
Choosing between spot welding and MIG welding depends on the metal thickness, joint design, required strength, and production method. Although
Freehand plasma cuts on complex shapes produce wandering edges, inconsistent kerf, and parts that never fit. A reliable set of
Aluminum’s oxide layer melts near 3700°F while the base metal melts around 1220°F. That mismatch produces dirty, peppered puddles, sudden